The documentation-capable 550-D800 workstations based on the M-TYPE DELTA platform sets new standards for safe and documented sewing. The modular conception allows a specific configuration with regard to the design of the sewing machine head, Poka Yoke applications and flexible interfaces for an easy connection to Industry 4.0 systems - individually adapted to your respective application. The 550-D800 series is an advanced and future oriented sewing system focused on process reliability as well as monitoring and documentation of sewing processes to ensure faster and more effective production processes. Convince yourself!
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550-D800 | Modular system for safe and documented sewing
Innovative and fully digitalized workstations based on the M-Type DELTA platform
Your benefits at a glance
Flexible interfaces for a fully digitized sewing system - innovative and future-orientedFlexible interfaces for a fully digitized sewing system - innovative and future-oriented
Workstations based on the DELTA platform offer an innovative and fully digitalized sewing system. Equipped with numerous integrated interfaces and the most innovative technologies, it is the perfect platform for the production systems of today and tomorrow.
With integrated interfaces, the 550-D800 workstations can be developed into a fully networked production system using Qondac. The two software modules "Machine Control" and "Guided Working" offer the possibility to collect and evaluate machine data for productivity and quality monitoring, as well as to optimize production processes and train your employees properly.
By means of adaptive interfaces, the 550-D800 workstations can also be connected to an existing production system, so the workstation communicates optimally with your system.
550-D800 - A good investment in the future!
Modular system with different configuration options - individually adapted to your respective application
Modular system with different configuration options
Modular system for free configuration of documentation-capable workstations:
Choice of M-TYPE DELTA sewing heads as flatbed or postbed machine with triple or sliding wheel transport
Machine-specific selection of hook sizes (XL or XXL)
Machine-specific selection of thread trimming systems (standard, long or short thread trimmer)
Various designs configurable as twin needle versions
Large selection of optional extras such as scanners for thread identification, bobbin identification, monitoring of needle-thread tension, skip stitch detection (SSD), barcode printer, motorised edge guides etc.
The configuration options range from a basic configuration with panel PC and hand scanner, through active thread tension monitoring including control, to a fully equipped workstation for documented sewing of airbag tearing seams with fingerprint sensor, barcode printer, thread and bobbin identification by means of a stationary scanner.
Touch panel PC with intuitive application software and database system for shorter teach-in times
Poka Yoke error prevention systems
Poka Yoke error prevention systems
The high level of digitalization and the large number of interfaces enable a significant increase in process reliability, quality results and production output through error prevention by use of additional Poka Yoke equipment. Compose your Poka Yoke functionality as you need it for your individual operations.
Prevent errors in your production and identify malfunctions at an early stage.
Additional components can be added subsequently - Workstations of series 550-D800 grow with requirementsOutstanding performance in the standard package
Outstanding performance in the standard package
Basic equipment incl. panel PC with application-specific software and database system, DAC flex control, hand scanner and scanner module incl. backplane, frame set with reel stand and multifunction holder.
Efficiency and reproducibility using electronic control elements
- Stepper motor driven stitch length adjustment with simultaneous speed limitation according to the feeding length (standard equipment)
- Digitally programmable top feed stroke, sewing foot pressure with simultaneous speed limitation according to the stroke height (standard equipment)
- Programmable electronic thread tension (ETT) with active thread tension regulation and speed compensation
Examples of use
Technical specifications
info
Stitch length9*
9*
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Stitches/min.3.500*
3.500*
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Sewing MaterialM / MS
M / MS
Single needle
Lockstitch (301)
Vertical hook, large (XL, Ø 28 mm)
Vertical hook, extra large (XXL, Ø 32 mm)
Bottom feed, needle feed and alternating foot top feed
Bobbin thread monitor
info
SSD - “Skip Stitch Detection”Stepper motor driven stitch length adjustment with simultaneous speed limita tion according to the feeding length
info
Stroke of the alternating sewing feet2,5 - 9,0
2,5 - 9,0
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Clearance when Sewing/Lifting9
/
18
9
/
18
Integrated LED sewing light with dimmer
Oil maintenance indicator
info
Air requirement per stroke / Air pressure0,7/6,0
0,7/6,0
info
Needle system134-35
134-35
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Needle size90-140
90-140
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Synthetic120/3 - 15/3
120/3 - 15/3
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Nominal voltage1x230V, 50/60 Hz
1x230V, 50/60 Hz
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Rated power338
338
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Weight, complete225
225
Hand-held scanner for reading of process barcodes
Touch Panel PC with keyboard and mouse
info
ETT - Programmable electronic thread tensioninfo
Digitally programmable top feed stroke and sewing foot pressureinfo
Seam backtacking, thread trimming and sewing foot lift, automatic~5 mm***
/
~5 mm***
/
Standard
Optional
Downloads
Operating Instructions
Service Manual
Replacement Service: Certified and calibrated thread tension monitors
Certification of Thread Tension Monitors
Yearly certification according to ITAF 16949
For classes 550-D800, 550-867 or 550-767
In order to avoid production downtimes, please request the exchange of your used thread tension components for an certified device before the expiration of the certificate (3-4 weeks in advance).
Calibration of Thread Tension Monitors
In accordance with ISO/IEC 17025
For classes 550-D800 and 550-867
