The wide spectrum of applications in the field of reproducible safety seams and functional seams as well as decorative stitching in technical textiles, automotive interior decoration and leather goods makes special demands on the operating means. The pattern stitcher 911-210-10 with its new and innovative design and the flexible material clamp technology is predestinated for these tasks. The approved M-TYPE sewing technology and the intuitive user software guarantee an excellent sewing result, maximum functionality and high productivity.
911-210-10 | The CNC sewing units for medium heavy applications
Solid - Reproducible - Efficient
Your benefits at a glance
Easy handling of the machine functions by means of intuitive menu navigation at the touchscreen control panelDACcad-Professional software specially developed for Dürkopp Adler to generate and edit the seam programs for the CNC-units of the DA-GroupElectronic thread clamping device for neat seam beginning on the upper side of the sewing material as standard equipmentHigh bobbin thread capacity by XXL vertical hook Ø 32 mmThread breakage identification with automatic sewing stopDAC comfortHigh machine utilization due to partial or full overlapping operation when using exchangeable clampTrouble-free processing of differing material plies by programmable stroke adjustmentProfit from our high experience in building clampsNo manual rework necessaryLow maintenance due to approved M-TYPE technology
Simple geometric contours can be programmed directly at the machine easily and conveniently. For this purpose the machine software offers a teach-in mode to be operated intuitively. By accessing coordinate points with the materialclamp a seam contour can be transferred directly to the control.The progress of the programming process is continuously indicated by a progress bar at the control panel. By entering seam parameters as e.g. stitch length, sewingspeed and the required technological functions the desired seam program is created within shortest time. Functions like shifting and scaling allow to subsequently adapt the programs.
Powerful and intuitive handling
Bobbin thread
The 911-210-10 has a high bobbin thread capacity by XXL vertical hook Ø 32 mm. The bobbin thread consumption is monitored by stitch counting or thread consumption control so that a required bobbin change is identified before start sewing. The hook cover open automatically for easy and fast bobbin change.
DAC comfort
Thanks to the modern DAC comfort control technology, we are able to improve the feeding properties for smooth sewing and a constant and tight stitch formation.The DAC comfort has more memory capacity so from now on it is possible to save 200 programs on the machine.The DAC comfort is equipped with a free I/O-modul which can be used to involve external function with the machine sequence. This function can be used for example PokaYoke functions, as in the picture shown.The DAC comfort is also prepared for the connection with the Qondac digitalization and networking system.
Clamp systems
The exchangeable clamp system allows partial or full overlapping operation, resulting in high machine utilisation and high part output. The exchangeable clamp is particularly suitable for sewing decorative and assembly seams. The stationary clamp convinces with its universal use, as the clamp set can be used flexibly for the entire sewing field size. It is used when decorative seams are to be added to larger sewing pieces or when small pieces are to be attached to larger sewing pieces with assembly seams.
Overview about already build clamps systems
Chosen from a variety of already made clamps, this overview show you a summary of the flexible scope of design for your production
No manual rework necessary
The 911-210-10 machine is serially equipped with a thread trimming system. It is possible to choose between thread trimmer with a remaining thread length of approx. 15-18 mm and a short thread trimmer with a remaining thread length of approx. 5-8 mm. The attachment kit Neat Seam Beginning guarantees a safe sewing start. By cutting the initial thread after the sewing start (remaining thread length of approx. 6-8 mm) we ensure an optically perfect sewing start without bird nests.
Examples of use
Sewing operations in the airbag productionLoad and lashing strapsSmall partsDecorative stitching on car seats
AIRBAGSEAMS
The 911-210-10 is used for different operations in the airbag production. Specially manufactured jigs, which are appropriated to aribag fabric, guarantees a secure grip and reduce material displacement.
Load and lashing
The 911-210-10 is gladly used in the area of load and lashing production.The well-engineered exchangeable clamp technologies enable a very efficient overlapping operation and very fast fabric change. The shown clamp in the picture is designed with adjustable side flanks, this enables a quick change in the belt width.
Easy handling and high output
Especially efficient, the 911-210-10 can be used for sewing operations on small parts. While a clamp is used on the machine, a second clamp can be fit by the operator. This allows a full overlapping operation.
Perfect and precisely fitting
In the segment automotive interiors a high reproducibility, short process time and best quality are major requirements. The 911-210-10 offer a perfect solution for decorative seams and assembly seams in armrests, door panels and car seats.
Technical specifications
info
Stitch length0,1 - 12,7
0,1 - 12,7
0,1 - 12,7
0,1 - 12,7
0,1 - 12,7
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Stitches/min.1.200
2.700
2.500
2.000
1.200
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Sewing MaterialM / MS
M / MS
M / MS
M / MS
M / MS
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Sewing field size1000 x 550
300 x 200
600 x 200
600 x 550
800 x 550
Single needle
Lockstitch (301)
Vertical hook, extra large (XXL, Ø 32 mm)
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Thread trimmer 5mm
15mm
15mm
15mm
15mm
Sewing foot lift, automatic
Piece counter/ Bobbin capacity counter
Thread nipper for a neat seam beginning
info
NSB – “Neat Seam Beginning”info
Clearance when Sewing/LiftingA = 10
/
B = 20
A = 10
/
B = 20
A = 10
/
B = 20
A = 10
/
B = 20
A = 10
/
B = 20
Programmable thread tension
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Storage capacity for seam patterns199
199
199
199
199
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Storage capacity for stitches per seam pattern20.000
20.000
20.000
20.000
20.000
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Number of sequences20
20
20
20
20
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Seam patterns per sequence30
30
30
30
30
Program control, operating panel with graphic display and touch screen
Integrated LED sewing light with dimmer
Oil maintenance indicator
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Air requirement per stroke / Air pressure0,4
/
6
0,4
/
6
0,4
/
6
0,4
/
6
0,4
/
6
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Needle system134-35
134-35
134-35
134-35
134-35
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Needle size90-180
90-180
90-180
90-180
90-180
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Synthetic80/3 - 15/3*
80/3 - 15/3*
80/3 - 15/3*
80/3 - 15/3*
80/3 - 15/3*
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Dimensions (Length, Width, Height)1770/1925/1700
1.200
/
1.200
/
1.700
1.200
/
1.200
/
1.700
1.760
/
1.360
/
1.700
1770/1725/1700
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Nominal voltage1x230V, 50/60 Hz
1x230V, 50/60 Hz
1x230V, 50/60 Hz
1x230V, 50/60 Hz
1x230V, 50/60 Hz
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Power consumption
1.0
1.0
1.0
1.0
1.0
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Weight, complete225
230
275
280
Special manufacture
Standard
Optional